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Gallery - Wire Erosion:
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Part: Prototype earthquake proof hinge server cabinet

Material: 6082-t6

Operation: Wire erode from solid.Drill and tap securing holes

Finish: Natural

Part: Contact ring outer

Material: Chromel - Free issue

Operation: EDM drill holes 0.3mmØ through in wire eroded blank. CNC drill counterbored holes. Wire eroded ID & OD

Finish: Natural

Quantity: 50 off batches repeating

Part: Contact ring inner

Material: Alumel - Free issue

Operation: EDM drill holes 0.3mmØ through in wire eroded blank. CNC drill counterbored holes. Wire erode OD

Finish: Natural

Quantity: 50 off batches repeating

Part: Clamping seal plate

Material: Stainless steel 316 - Free issue

Operation: Wire erode section complete from pre-ground plate

Finish: Bead blast/seal wrap

Quantity: 66 off batch size repeating

Part: Contact terminal for aerospace application

Material: Chromel - Free issue

Operation: Pre cut guillotined blank. Stack/hole burn start holes. Wire erode hole and outside profile. Subsequent press operations to complete

Finish: Deburr after forming

Quantity: 50 off batches repeating

Part: Piercing punch for medical industry

Material: Vanadis 10 61-63 RC

Operation: Wire erode profile from prepared blank. One rough cut. Four skim cuts. Tol ±0.004mm

Finish: Natural

Quantity: 4 off - Press tool manufacture

Part: Compound tool blanking punch - Computing industry (printer manufacture)

Material: Vanadis 23 62 RC

Operation: Wire erode from prep. block. One roughing cut and four skim cuts using 0.1mm (0.004") diamond guides

Finish: Natural

Quantity: 1 off - Tooling manufacture

Part: Fixture operating lever for food industry

Material: EN 24T

Operation: Wire erode section. Re-set and wire erode 90° section

Finish: Natural

Quantity: 3 off - Fixture manufacture

Part: Electrical wiring loom clamp - Aerospace

Material: Stainless steel 316

Operation: Wire erode section complete. CNC drill and m/c centebore underside

Finish: Bead blast (masked hole)

Quantity: 32 off batch size repeating

Part: R&D for university - EDM hole drilling indexing ring

Material: 01 tool steel 58-60RC

Operation: Wire erode complete from ground section. Rough and 4 skim cuts

Finish: Natural

Quantity: 1 off location fixture manufacture

Part: Special purpose auto assy m/c locating socket for medical industry

Material: D2 H+T 60-62RC

Operation: Turned blank. Wire erode internal profile. Rough and two skim cuts at 0.24° per side taper. No land

Finish: Bright nickel (not shown)

Quantity: 16 off repeating

Part: Welding fixture clamp for automotive pipe bending

Material: D2 tool steel

Operation: Wire erode profile from preperation block. Set at 90° and wire erode taper form. Roughing cut only

Finish: Bead blast/light oil

Quantity: 1 off fixture manufacture

Part: Component manufacture for electrical industry

Material: Aluminium 6082 t6

Operation: CNC drill side holes in preparation plate. Wire erode profile

Finish: Anodise chromic

Quantity: 25 off repeating

Part: Production gauge - Aerospace

Material: D2 tool steel 60-62RC

Operation: Wire erode complete. One rough and four skim cuts. Tolerance ±0.005mm

Finish: Natural

Quantity: 1 off

Milling
Turning
Presswork
Assembly
Toolmaking
EDM

 


Trout Tool Company Limited - Kirby Estate, Trout Road, Yiewsley, Middlesex, UB7 7TE
Tel: 01895 443 247 - Fax: 01895 442 024 - sales@trouttool.co.uk
Press Toolmaking - Presswork - Wire Eroding - CNC Machining - Design
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