Part: Prototype earthquake proof hinge server cabinet
Material: 6082-t6
Operation: Wire erode from solid.Drill and tap securing holes
Finish: Natural
Part: Contact ring outer
Material: Chromel - Free issue
Operation: EDM drill holes 0.3mmØ through in wire eroded blank. CNC drill counterbored holes. Wire eroded ID & OD
Finish: Natural
Quantity: 50 off batches repeating
Part: Contact ring inner
Material: Alumel - Free issue
Operation: EDM drill holes 0.3mmØ through in wire eroded blank. CNC drill counterbored holes. Wire erode OD
Finish: Natural
Quantity: 50 off batches repeating
Part: Clamping seal plate
Material: Stainless steel 316 - Free issue
Operation: Wire erode section complete from pre-ground plate
Finish: Bead blast/seal wrap
Quantity: 66 off batch size repeating
Part: Contact terminal for aerospace application
Material: Chromel - Free issue
Operation: Pre cut guillotined blank. Stack/hole burn start holes. Wire erode hole and outside profile. Subsequent press operations to complete
Finish: Deburr after forming
Quantity: 50 off batches repeating
Part: Piercing punch for medical industry
Material: Vanadis 10 61-63 RC
Operation: Wire erode profile from prepared blank. One rough cut. Four skim cuts. Tol ±0.004mm
Finish: Natural
Quantity: 4 off - Press tool manufacture
Part: Compound tool blanking punch - Computing industry (printer manufacture)
Material: Vanadis 23 62 RC
Operation: Wire erode from prep. block. One roughing cut and four skim cuts using 0.1mm (0.004") diamond guides
Finish: Natural
Quantity: 1 off - Tooling manufacture
Part: Fixture operating lever for food industry
Material: EN 24T
Operation: Wire erode section. Re-set and wire erode 90° section
Finish: Natural
Quantity: 3 off - Fixture manufacture
Part: Electrical wiring loom clamp - Aerospace
Material: Stainless steel 316
Operation: Wire erode section complete. CNC drill and m/c centebore underside
Finish: Bead blast (masked hole)
Quantity: 32 off batch size repeating
Part: R&D for university - EDM hole drilling indexing ring
Material: 01 tool steel 58-60RC
Operation: Wire erode complete from ground section. Rough and 4 skim cuts
Finish: Natural
Quantity: 1 off location fixture manufacture
Part: Special purpose auto assy m/c locating socket for medical industry
Material: D2 H+T 60-62RC
Operation: Turned blank. Wire erode internal profile. Rough and two skim cuts at 0.24° per side taper. No land
Finish: Bright nickel (not shown)
Quantity: 16 off repeating
Part: Welding fixture clamp for automotive pipe bending
Material: D2 tool steel
Operation: Wire erode profile from preperation block. Set at 90° and wire erode taper form. Roughing cut only
Finish: Bead blast/light oil
Quantity: 1 off fixture manufacture
Part: Component manufacture for electrical industry
Material: Aluminium 6082 t6
Operation: CNC drill side holes in preparation plate. Wire erode profile
Finish: Anodise chromic
Quantity: 25 off repeating
Part: Production gauge - Aerospace
Material: D2 tool steel 60-62RC
Operation: Wire erode complete. One rough and four skim cuts. Tolerance ±0.005mm
Finish: Natural
Quantity: 1 off
